VCT 2kg Full Automatic Vacuum Pressure Casting Machine for Jewellery

Short Description:

Pressure over Vacuum Casting Machines

VCT is a family of pressure over vacuum casting machines designed to meet the more severe needs in lost wax casting production of gold, K-gold, copper, bronze, alloys. They are often used in connection to a 3d printer for direct casting to get the first metal parts of complex objects.

This family of machines works with a new, revolutionary double chamber concept. This innovative system gives several advantages compared with the traditional single chamber suction system currently available in the market.
In VCT, melting chamber and flask chamber are completely indipendent: while casting, the machine can control the metal injection into the mold by applying a differential pressure during pouring. This yields to a faster injection compared to the simply gravity pouring with the benefit to cast items at lower temperature. This will result in better surface finishing and reduced shrinkage of the cast parts.

The casting cycle takes only few minutes and, while the previous flask is cooling down in protective gas for no oxidation, the next charge can be loaded into the crucible and melted, thus overlapping two cycles for no time waste.

The machine is fully automatic, featuring a PC based monitoring system for process parameters acquisition and production data management, with easy editing of casting programs suitable for many kind of alloy.

This revolutionary machine is the synthesis of the most advanced engineering and years of experience in casting that only Hasung will bring in your factory.

 

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Product Detail

SAMPLES

LOST WAX CASTIING PRODUCTION LINE

CONSUMABLES

Machine Video

Product Tags

Features

Hasung Precious Metals Equipment Advantages

Hasung VCT series vacuum pressure casting machines reach from small to large capacities, from semi-automatic systems to solutions for a fully automatic casting production. A lot of special features enable you to optimize each casting according to its individual characteristics.  

1. Gas Wash Procedure
. Crucible loading operation creates oxygen
. The Gas Wash procedure removes the oxygen in a fast and efficient way then refills back the chambers with argon or nitrogen.
2. Melting
. Advanced and accurate temperature control for the melted alloys.
. Medium frequency induction heating stirs the melted alloy and leads to a perfect homogeneity.
. Melting in an inert gas environment, the oxidation loss of the carbon mold is almost negligible.

3. Injection and Compression
. VCT has the unique feature to have the injection rate controllable and programmable for the timer.
. The metal enters smoothly inside the plaster mould. Then, a strong compresion takes place on the tree after filling and during solification phase.

4. This equipment uses Germany Siemens PLC program control system, Festo pneumatic valve and AirTec compoents, Taiwan Weinview touch screen, Germany Schneider, Japan Shinko, Japan SHAKO, Japan SMC, Germany SLGPC, and other foreign brand components.

Automatic vacuum and overpressure in the upper melting chamber and down flask chamber

When switch on "Cast", Vacuum and inert gas in the melting chamber provides the degassing of the alloy and avoids undesired oxidation during melting. Vacuum in the down flask chamber during casting improves the form filling when casting filigree parts and avoids air inclusions. Before metal pouring, vacuum and inert flowing into down flask chamber for cleaning which guarantees smooth casting metals.

Why Do You Choose Hasung Vacuum Pressure Casting Machine?

Hasung automatic vacuum pressure casting machines compare to other companies.

1. Support flask without flange with large size casting.
2. Gas wash to ensure good casting atmosphere.
3. Inert Gas – with good filling pieces.
4. Precise gauge with improved pressure sensing.
5. Easy to maintain.
6. Accurate pressure timing. Uses Japan SHINKO temperature controller.
7. Self-diagnosis – Taiwan Weinview touch panel with Siemens PLC auto-tuning.
8. Easy to operate, one botton to finish the whole casting process
9. After mode without oxidation.
10. Variable heat for gold loss
11. Great for 3D printing casting.

12. Ideal for long size products and precision products casting.

13. Second time overpressure casting is optional.

14. Strong Magnetic stirring

Technical Parameters

Model No. HS-VCT2
Voltage  380V, 50/60Hz  3 Ph
Power  10KW
Max. temp. 1500°C 
Temp Accuracy ±1°C
Melting speed 2-3 min. 
Casting pressure  0.1Mpa - 0.3Mpa 
Capacity   2kg  Au, 1.2kg Ag
Max. cylinder size  5"*16"  (5“*12” standard)
Application metals Gold, K gold, Silver, Copper, alloy
Memory Yes. Programmed
Vacuum pressure setting Available
Overpressure setting Available
Second time overpressure setting Available
Temperature setting Available
Pouring time setting Available
Pressure time setting Available
Pressure hold time setting Available
Vacuum time setting Available
Overheat protection Yes
Vibration system Yes
Magnetic stirring   Yes
Thermocouple type K type 1200 °C
Operation method   One-key operation to complete the entire casting process 
Control system   Siemens PLC + Taiwan Weinview touch panel
Operation mode Automatic mode / Manual mode (both)
Inert gas Nitrogen/argon (optional)
Cooling type Water chiller (Sold separately)
Vacuum pump Optional (built external)
Dimensions 750*850*1300mm
Weight approx. 280kg  

Casting samples

gold jewellery
precision gold jewelry

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  • hS-VC SAMPLE (1) hS-VC SAMPLE (2) HS-VC1V (2)

    The full jewellery production line includes:

    1. 3D printer

    2. Vulcanizer

    3. Wax injector

    4. Burnout oven

    5. Vacuum pressure casting machine

    6. Cleaning

    7. Polishing

     

    Nowadays, most of jewellery factories love to have full automatic casting systems which saves a lot of labour costs and increases production efficiency. At Hasung, we provide you full jewelry casting solutions at the highest quality products assured from China.

     

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    Vacuum pressure casting machine consumables:

    1. Graphite crucible

    2. Ceramic gasket

    3. Ceramic jacket

    4. Graphite stopper

    5. Thermocouple

    6. Heating coil