VCTV Series Jewelry Vacuum Pressure Casting Machine with Vibration System
Features
1. Operation method: One-key operation to complete the entire process, POKA YOKE foolproof system.
2. Control system: Mitsubishi PLC+Human-machine interface intelligent control system (optional).
3. Using German high-frequency heating technology, automatic frequency tracking and multiple protection technologies, it can be melted in a short time, energy saving, and high work efficiency.
4. The closed type/channel type + vacuum/inert gas protection melting chamber can prevent the oxidation of molten raw materials and the mixing of impurities. This equipment is suitable for the casting of high-purity metal materials or elemental metals that are easily oxidized.
5. Adopt closed/channel type + vacuum/inert gas to protect the melting chamber, melting and cooling are performed at the same time, the time is halved and the production efficiency is increased.
6. Melting in an inert gas environment, the oxidation loss of the carbon mold is almost negligible.
7. With the electromagnetic stirring function under the protection of inert gas, there is no segregation in color.
8. It adopts Mistake Proofing (anti-fool) automatic control system, which is easier to use.
9. Using PID temperature control system, the temperature is more accurate (±1°C).
10. HS-VC gold and silver casting forming equipment/full-automatic production line is independently developed and manufactured with advanced technical level products for the smelting and casting of gold, silver, copper and other alloys.
11. This equipment uses Mitsubishi PLC program control system, SMC pneumatic and Panasonic servo motor drive and other domestic and foreign brand components.
12. Melting, electromagnetic stirring, and refrigeration in a closed/channel + vacuum/inert gas protection melting room, so that the product has the characteristics of no oxidation, low loss, no porosity, no segregation in color, and beautiful appearance.
Why Do You Choose Hasung Vacuum Pressure Casting Machine？
Hasung Vacuum Casting Machines compare to other companies
1. Energy saving. With low power consumption of 5KW 220V single phase.
2. Good melting speed. Melting speed is within 2 minutes which is as fast as others' machines of 8W 380V.
3. 1kg or 2kg capacity could be equipped with 220V single phase which is suitable for the clients who don't have 380V 3 phases electricity. Main power 5KW, casting quantity in 18 kt up to 2,000 g. 380V 8KW is optional which melting speed is faster.
4. Hasung original parts are from well-known domestic Japan and German brands.
Technical Parameters
| Model No. | HS-VCTV1 | HS-VCTV2 |
| Voltage | 380V, 50/60Hz 3 P | 220V, 50/60Hz 1 P / 380V, 50/60Hz 3 P |
| Power | 10KW | 5KW / 8KW |
| Max. temp. | 1500°C | |
| Melting speed | 2-3 min. | 2-3 min. |
| Casting pressure | 0.1Mpa - 0.4Mpa, 100 Kpa - 400 Kpa, 1 Bar - 4 Bar (adjustable) | |
| Capacity (Gold) | 1kg | 2kg |
| Max. cylinder size | 4"x10" | 5"x12" |
| Application metals | Gold, K gold, Silver, Copper, alloy | |
| Vacuum pressure setting | Available | |
| Argon pressure setting | Available | |
| Temperature setting | Available | |
| Pouring time setting | Available | |
| Pressure time setting | Available | |
| Pressure hold time setting | Available | |
| Vacuum time setting | Available | |
| Vibration time setting | Available | |
| Vibration hold time setting | Available | |
| Program for flask with flange | Available | |
| Program for flask without flange | Available | |
| Overheat protection | Yes | |
| Magnetic stirring function | Yes | |
| Flask lifting height adjustable | Available | |
| Different flask diameter | Available, using different flanges | |
| Operation method | One-key operation to complete the entire process, POKA YOKE foolproof system | |
| Control system | Taiwan / Siemens PLC touch screen | |
| Operation mode | Automatic mode / Manual mode (both) | |
| Inert gas | Nitrogen/argon (optional) | |
| Cooling type | Running water / Water chiller (Sold separately) | |
| Vacuum pump | High performance vacuum pump (included) | |
| Dimensions | 780*720*1230mm | |
| Weight | approx. 120kg (vacuum pump approx. 29kg) | |
| Packing weight | approx. 250kg. (vacuum pump included) | |
| Packing size | 830*790*1390mm (casting machine) 620*410*430mm (vacuum pump) | |
Product Display
Product Display
VCT Series vacuum pressure casting machine is equipped with Mitsubishi PLC touch panel controller, you can use manual operation step by step or automatic operation for casting. With PLC touch panel, parameters such as temperature, vacuum, vacuum time, pouring time, pressure, etc can be easily seen.
The VCT induction vacuum pressure casting machine is optional to be equipped with vibration system which allows you to have better casting results, especially for your thin pieces products, Karat gold jewellery. It's the same functions as TVC model, the only difference is the style and smaller machine size.
With Mitsubishi PLC touch panel controller, simple but great working performance.
*You can do manual casting or fully automatic casting.
*You can set parameters by yourself accorind to your products features.
*You can set storage casting momeries by yourself.
The casting machine applies Germany Infineon IGBT induction heating technology, Germany Schneider electrics, Germany Omron, Japan Mitsubishi electrics, Japan Panasonic serve drive, Japan SMC, etc.
Use high quality components, fine craftmanship.
Vacuum pressure casting machine consumables:
1. Graphite crucible
2. Ceramic gasket
3. Ceramic jacket
4. Graphite stopper
5. Thermocouple
6. Heating coil
7. Filter
8. Gaskets
